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Scientists develop sustainable iridescent materials from beetle exoskeletons

Taking inspiration from the remarkable world of beetles, researchers have developed a revolutionary method for producing vibrant, iridescent colors using chitin, the Earth's second-most abundant organic material. This groundbreaking approach not only offers stunning visual effects but also boasts complete biodegradability, aligning perfectly with the growing demand for sustainable solutions.

“Nature, under conditions of scarcity, has produced some of the most extraordinary materials known,” explains Professor Javier Fernandez of the Singapore University of Technology and Design. This sentiment echoes the long history of scientists drawing inspiration from the natural world, from da Vinci's flying machines inspired by to the development of efficient swimsuits mimicking shark skin.

Professor Fernandez takes this concept a step further, proposing to not just imitate nature's designs but also understand the underlying organization of natural that grant these materials their superior properties. “By replicating the natural arrangement of molecules,” he adds, “we can utilize them in their unaltered state, ensuring these materials seamlessly integrate back into the ecological cycle.”

His research focuses on chitin, a renewable and ubiquitous organic molecule. This versatile material forms the foundation of numerous natural structures, including the lightweight yet sturdy wings of insects, the tough exterior of seashells, and the captivating colors adorning butterfly wings. Mastering the manipulation of chitin holds immense potential for sustainable due to its inherent versatility and eco-friendly nature.

Building upon earlier findings where isolated chitin displayed the ability to self-assemble into strong materials while retaining its light-manipulating properties, Professor Fernandez's latest work delves into the secrets employed by certain beetle . Unlike their brightly colored counterparts, some dark-dwelling beetles exhibit a faint iridescence, a seemingly devoid of any apparent purpose.

This seemingly insignificant characteristic is precisely what piqued Professor Fernandez's interest. The key lies in the simple folds present on the exoskeletons of these beetles. These folds, crucial for their movement in damp environments, interact with the melanin-rich dark pigment, causing the cuticles to display a subtle iridescence, reflecting various hues of light.

Interestingly, the researchers discovered that the natural spacing of these folds isn't optimized for optimal color production. By artificially refining this arrangement, the team successfully replicated the dazzling iridescent effects observed in the complex structures of brightly colored beetles, all while employing a significantly simpler approach.

This simplified method has enabled a remarkable feat – scaling up color production from microscopic proof-of-concept samples to A4-sized films. This represents the largest instance of structural color generation using the inherent properties of the material itself.

The implications extend far beyond the realm of scientific achievement. “Chitin's FDA approval for medical and cosmetic positions it as a safe and eco-friendly alternative to synthetic materials currently used in these industries,” explains Professor Fernandez. This discovery, coupled with previous research on local chitin-based consumable production, paves the way for the incorporation of structural color directly into manufacturing processes, eliminating the need for harmful artificial dyes.

Professor Fernandez envisions bioinspired manufacturing as a collaborative effort between biology and technology. By leveraging biological designs to develop novel materials and utilizing these materials to gain a deeper understanding of , a mutually beneficial cycle is established. This innovative approach holds immense promise for a future driven by sustainable practices and a deeper appreciation for the ingenuity of nature.

The research is published in the journal Advanced Engineering Materials.

Source: Singapore University of Technology and Design